Estimating labour and overhead break even for hourly service offerings
Exact steps to estimate fully burdened labour costs, allocate overhead per productive hour, and set a minimum viable billable rate. Ideal for SMEs, trades, and consultants in Perth Hills and beyond looking to price with confidence and protect margins.
Milton Brooks
5/21/20253 min read


Bottom Line Up Front (BLUF) -
Know your true hourly cost before you set your rate. Delegate the calculations, automate data inputs, and keep the owner focused on decisions, not spreadsheets. The aim is to define a break‑even hourly rate that covers labour (fully burdened) and overhead, anchored to realistic utilization — then add margin intentionally.
“Without data, you’re just another person with an opinion.” — W. Edwards Deming
Disclaimer
This blog provides general guidance only and is not tailored accounting, financial, HR, or legal advice. Consult a qualified professional before altering pricing, payroll burdening, or cost allocation methods.
Introduction
Hourly services live or die on accurate cost estimates and disciplined utilization. Treat break‑even calculation as a compliance checkpoint for pricing discipline, not a management dashboard. The bookkeeper or operations lead owns the inputs and math; the owner sets the aim and only reviews exceptions that threaten margin or cash flow. Use minimum viable documentation, automate data feeds, and keep SOPs as short video walk‑throughs.
Three strategies to implement estimating labour and overhead break‑even
Strategy 1 Calculate fully burdened labour cost per hour
Inputs: Base wage, superannuation, payroll tax, workers comp, leave loading, training time, and paid downtime.
Formula (delegate the math, validate the outcome):
Burdened hourly labour = (Total annual labour cost) / (Paid hours per year)Action: Include non‑billable paid time (leave, meetings) to avoid underpricing.
Exception rule: Escalate if burdened rate changes >10% quarter‑on‑quarter.
Strategy 2 Allocate overhead per productive hour
Inputs: Rent, admin salaries, software, insurance, vehicles/equipment, marketing, and owner salary (if operational).
Formula (keep it simple):
Overhead per hour = (Total annual overhead}}{\text{Productive hours}} ]Action: Use “productive hours” (billable hours × utilization) rather than paid hours to avoid dilution errors.
Exception rule: Escalate if overhead per hour rises due to utilization drop (system issue, not just cost).
Strategy 3 Set utilization and minimum viable billable rate
Inputs: Target utilization (e.g., 70–80%), expected write‑offs/discounts, and target margin.
Formulas (owner reviews outcomes, not the raw math):
[ \text{Break-even hourly rate} = \text{Burdened hourly labour} + \text{Overhead per hour} ] [ \text{Minimum billable rate} = \frac{\text{Break-even hourly rate}}{\text{Realization}} \times (1 + \text{Target margin}) ] where realization reflects expected write‑offs/discounts (e.g., (0.95) for 5% write‑offs).Action: Publish a floor rate and a standard margin add‑on; never quote below the floor without owner approval.
Exception rule: Owner signs off only on strategic discounts for key accounts.
Implementation checklist
Ownership: Operations/bookkeeper calculates rates; owner sets utilization targets and approves the floor rate.
Intent: Price with discipline — cover labour and overhead at realistic utilization, then add margin.
Data automation: Pull payroll, super, and leave data from HR; overhead from accounting; utilization from timesheets.
Documentation: Minimum viable — store the latest calculator and a 3‑minute video SOP; no paper.
Exception thresholds:
Labour variance: >10% change triggers review.
Utilization drop: Two consecutive months below target escalates to the owner.
Discounts: Any rate below floor requires owner approval.
Review cadence: Quarterly rate refresh; monthly utilization monitoring.
Next steps
This week: Define utilization target, realization assumption, and target margin; approve the floor‑rate policy.
Within 14 days: Build the calculator (burdened labour + overhead per productive hour), connect automated data feeds, and publish the floor rate.
Within 30 days: Run a pricing sanity check across active clients; adjust rates or scope where the floor isn’t met.
Useful AI prompts
“Build a break‑even hourly rate calculator using burdened labour, overhead per productive hour, utilization, and margin.”
“Draft a 3‑minute video SOP script: how to refresh hourly cost inputs and update the floor rate quarterly.”
“Generate an exception report: clients billed below floor rate and teams with utilization below target for 2 months.”
Mission Command Principles for Business
Build mutual trust: Leaders trust teams to act; teams trust leadership to support.
Create shared understanding: Everyone knows the vision, objectives, and constraints.
Provide clear commander’s intent: Goals and outcomes are explicit; execution is flexible.
Exercise disciplined initiative: Teams solve problems without waiting, aligned to strategy.
Use mission orders: Objectives are assigned; methods are left open.
Accept prudent risk: Smart risks are encouraged for innovation and growth.
These principles ensure the owner sets the aim, the team executes, and the system flags exceptions — without dragging the owner into the weeds.
